Precision Plastic Coating Film &
Advanced Polymer Manufacturing.
Heliosuntech Plastics leads in precision plastic coating film extrusion and calibrated polymer compounding. We engineer high-barrier protective webs, pinhole-free industrial lamination films, and technical compounds for industrial converters — backed by integrated closed-loop circular recycling.
Precision Plastic Coating Film
Advanced cast & blown extrusion lines yielding uniform micron thickness, pinhole-free barrier protection, and high dart drop impact.
Precision Coating Film & Engineered Polymers. Powered by Circularity.
Our core manufacturing verticals are led by high-barrier plastic coating film extrusion and calibrated polymer granules compounding — with in-house closed-loop recycling securing sustainable, cost-stable circular feedstock.
Coating & Shrink Films
Precision co-extruded coating films, surface barrier films, and industrial heat shrink collation webs with continuous micron gauge control and certified puncture resistance.
- Multi-layer barrier & lamination protective coating films
- Industrial heat shrink collation & heavy pallet shrink hooding
- Continuous thickness (12–180 µm) & balanced shrink ratios
Precision Plastic Granules
Twin-screw compounding, vacuum degasification, and underwater pelletizing engineered for stable Melt Flow Index (MFI) matching virgin polymer standards.
- LDPE, HDPE, PP, and LLDPE engineering pellets
- Tight MFI and density batch consistency
- Optimized for injection molding, extrusion & blow molding
Closed-Loop Polymer Recovery
In-house optical sorting, shredding, and hot-friction decontamination delivering certified clean polymer feedstock directly into our compounding lines.
- Automated optical & density segregation
- Hot-wash friction contaminant removal
- Closed-loop feedstock security and landfill diversion
Interactive Environmental Savings Estimator.
Calculate the tangible ecological impact your enterprise achieves by substituting virgin fossil resin with Heliosuntech calibrated recycled polymers.
~1.8 kg CO2e saved per kg vs virgin fossil polymers
100% recovered and re-introduced into circular economy
Conserving raw petrochemical feedstock reserves
Precision Manufacturing Powered by Closed-Loop Circularity.
While our core craft is high-grade polymer manufacturing and compounding, closed-loop recycling is our strategic advantage. We recycle post-industrial streams directly within our facility to generate pure, calibrated feedstock — reducing virgin fossil reliance and giving our manufactured granules superior cost stability and certified circularity.
Zero-Waste Feedstock Ingestion
Guaranteed traceability and landfill diversion for enterprise post-industrial scrap.
High-Purity Decontamination
Restores optical clarity and thermal stability without damaging molecular chains.
Direct Re-Integration
Compounded masterbatches engineered to run smoothly on standard converter machinery.
Calibrated Polymer Grades.
Film-Grade Reprocessed LDPE
High-clarity reprocessed low-density polyethylene pellets optimized for blown film extrusion, liners, and shrink wrap.
Blow & Extrusion Grade HDPE
Rigid, impact-resistant reprocessed high-density polyethylene pellets engineered for jerrycans, drums, conduits, and piping.
Injection-Grade PP Copolymer
Balanced flow and flexural modulus granules calibrated for automotive parts, industrial crates, furniture, and consumer wares.
Multi-Layer Protective Barrier Film
Continuous co-extruded barrier and coating film offering high puncture resistance, moisture proofing, and heat sealability.
The Six-Stage Manufacturing Pipeline.
From feedstock recovery and optical sorting to twin-screw compounding and film extrusion — engineered for uncompromised material consistency.
Inbound Scrap Audit
Polymer identification, sorting, and contamination inspection.
Shred & Wash
Heavy granulation followed by multi-cycle friction hot washing.
Flake Sorting
High-speed optical classification ensuring polymer purity.
Compounding
Degasification, melt-filtration, and twin-screw pelletizing.
Film Extrusion
Blown & cast multi-layer precision film manufacturing.
QA & Dispatch
ASTM-certified batch testing and traceable logistics dispatch.
Calibrated to International ASTM Standards.
Every production lot undergoes rigorous laboratory verification to ensure consistent melt flow, bulk density, thermal stability, and mechanical strength. We deliver lot-traceable Certificates of Analysis (CoA) with every dispatch.
World-Class Plant & Product Showcase.
Take a look inside our high-precision polymer extrusion, custom compounding, and ASTM quality testing facilities at Ecotech-III, Greater Noida.
