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Circular Operations Active • Ecotech-III, Greater Noida

Transforming Plastic Scrap Into
High-Caliber Polymers & Coating Films.

Heliosuntech Plastics establishes an integrated industrial recycling and manufacturing nexus — recovering valuable hydrocarbons, compounding calibrated recycled granules, and extruding high-barrier protective films for global converters.

100%
Circular Recovery Focus
99.4%
Polymer Flake Purity
50+ MT/mo
Processing Scalability
Heliosuntech Polymer Core
LIVE DISPATCH
DIVISION 01 • RAW SCRAP TO FLAKES

High-Purity Recycled Flakes

High-speed automated optical sorting, granulating, and hot-friction decontamination preserving baseline hydrocarbon integrity.

99.8%
Polymer Purity
< 0.05%
Moisture Residual
100%
Traceable Origin
Optical Laser Segregation: ACTIVE | Friction Washer: 85°C | Cross-Contamination: 0.00%

End-to-End Plastics Engineering & Recycling.

Three synchronized divisions bridging raw industrial waste recovery and precision polymer manufacturing.

Plastic Recycling & Flakes
DIVISION 01

Plastic Recycling & Flakes

High-capacity scrap sorting, optical segregation, shredding, and multi-stage washing converting post-industrial polymers into certified clean flakes.

  • Automated optical & density segregation
  • Hot-wash friction contaminant removal
  • Preserves fundamental hydrocarbon molecular chains
Recycled Plastic Granules
DIVISION 02

Recycled Plastic Granules

Twin-screw compounding, vacuum degasification, and underwater pelletizing engineered for stable Melt Flow Index (MFI) matching virgin polymer standards.

  • LDPE, HDPE, PP, and LLDPE pellets
  • Tight MFI and density batch consistency
  • Optimized for injection molding, extrusion & blow molding
Plastic Coating Film Manufacturing
DIVISION 03

Plastic Coating Film

Precision co-extruded coating and lamination films with micron-level gauge control, engineered puncture resistance, and custom barrier formulations.

  • Multi-layer barrier & lamination films
  • Continuous thickness & corona treatment monitoring
  • Engineered for industrial packaging and surface protection

Interactive Environmental Savings Estimator.

Calculate the tangible ecological impact your enterprise achieves by substituting virgin fossil resin with Heliosuntech calibrated recycled polymers.

Your Anticipated Monthly Polymer Consumption: 25 MT / month
5 MT / mo (Pilot) 50 MT / mo (Commercial) 150+ MT / mo (Enterprise)
45 Tons
CO₂e Emissions Diverted

~1.8 kg CO2e saved per kg vs virgin fossil polymers

25,000 kg
Plastic Scrap Rescued From Landfills

100% recovered and re-introduced into circular economy

408 Barrels
Crude Petroleum Conserved

Conserving raw petrochemical feedstock reserves

Reserve 25 MT/Mo Capacity Allocation →
Closed Loop Circular Model

Closing the Industrial Polymer Loop.

Industrial plastics should never follow a linear throwaway path. Heliosuntech Plastics provides a closed-loop platform that collects scrap, regenerates pure hydrocarbon polymers, and reintroduces them directly into manufacturing converters.

01

Zero-Waste Feedstock Ingestion

Guaranteed traceability and landfill diversion for enterprise post-industrial scrap.

02

High-Purity Decontamination

Restores optical clarity and thermal stability without damaging molecular chains.

03

Direct Re-Integration

Compounded masterbatches engineered to run smoothly on standard converter machinery.

Calibrated Polymer Grades.

View All Materials & TDS →
Recycled LDPE

Film-Grade Reprocessed LDPE

High-clarity reprocessed low-density polyethylene pellets optimized for blown film extrusion, liners, and shrink wrap.

MFI (190°C / 2.16 kg) 1.8 - 2.4 g/10min
Density 0.920 - 0.924 g/cm³
Color / Form Natural Clear Pellets
Recycled HDPE

Blow & Extrusion Grade HDPE

Rigid, impact-resistant reprocessed high-density polyethylene pellets engineered for jerrycans, drums, conduits, and piping.

MFI (190°C / 2.16 kg) 0.7 - 1.1 g/10min
Density 0.952 - 0.958 g/cm³
Color / Form Black / Natural Pellets
Recycled PP

Injection-Grade PP Copolymer

Balanced flow and flexural modulus granules calibrated for automotive parts, industrial crates, furniture, and consumer wares.

MFI (230°C / 2.16 kg) 10.0 - 14.0 g/10min
Density 0.900 - 0.910 g/cm³
Color / Form Grey / Black Pellets
Coating Film

Multi-Layer Protective Barrier Film

Continuous co-extruded barrier and coating film offering high puncture resistance, moisture proofing, and heat sealability.

Thickness Range 25 - 120 Microns
Dart Drop Impact > 180 g
Format Rolls up to 1800mm

The Six-Stage Transformation Pipeline.

Rigorous industrial stages turning raw plastic scrap into certified high-grade output.

01

Inbound Scrap Audit

Polymer identification, sorting, and contamination inspection.

02

Shred & Wash

Heavy granulation followed by multi-cycle friction hot washing.

03

Flake Sorting

High-speed optical classification ensuring polymer purity.

04

Compounding

Degasification, melt-filtration, and twin-screw pelletizing.

05

Film Extrusion

Blown & cast multi-layer precision film manufacturing.

06

QA & Dispatch

ASTM-certified batch testing and traceable logistics dispatch.

Launch Interactive Material Flow Simulator →

Calibrated to International ASTM Standards.

Every production lot undergoes rigorous laboratory verification to ensure consistent melt flow, bulk density, thermal stability, and mechanical strength. We deliver lot-traceable Certificates of Analysis (CoA) with every dispatch.

✓ ASTM D1238 MFI Verification ✓ ASTM D792 Density Testing ✓ Ash Content & Moisture Analysis ✓ Electronic Micrometer Gauge Control

Ready to Secure High-Consistency Circular Polymers?

Whether you require custom-compounded recycled granules, high-barrier coating films, or an ethical recycling partner for your manufacturing scrap, our technical engineering team is ready.

Request Quotation (RFQ) Supply Feedstock Scrap